Premier Plasmotec manufacturing campus viewed from above

Premier Plasmotec

We turn engineering into production.

Plastic components for automotive and industrial programmes, supported by product engineering, in-house mould making, moulding, assembly and inspection.

  1. 01The scaleManufacturing across India
  2. 02The factoryInside the production floor
  3. 03The systemOne connected route
  4. 04The outputParts moving into production
  5. 05Production in motionTeams working across the factory floor
  6. 06People at workProduction seen at scale
  7. 07Storage and handlingMaterial moving with purpose
Premier Plasmotec manufacturing campus viewed from above

The scale

Manufacturing across India.

Premier Plasmotec factory exterior

The factory

From the manufacturing campus to the production floor.

Wide view inside a Premier Plasmotec production hall

The system

Machines, people, handling and inspection connected through one route.

Long row of production machines inside the factory

The output

Engineering translated into repeatable production.

Busy Premier production floor with teams and machines at work

Production in motion

Teams, machines and material moving through an active factory floor.

Wide populated production floor with machines, people and handling areas

People at work

Teams, machines and handling routes share one production space.

Wide view across organised factory storage racks

Storage and handling

Organised storage supports the production flow.

One connected manufacturing system

From the drawing to the finished part.

01
Source-backed CNC milling equipment used for mould manufacture

Design and tooling

Product engineering, mould design and in-house tool manufacture prepare a part for production.

02
Production cell operating with a factory team

Moulding and assembly

Material preparation, moulding, secondary operations and assembly work as one production flow.

03
Premier production team working on an assembly and inspection line

Inspection and approval

Dimensional checks, profile inspection and functional testing support release and repeatability.

50–1600 TMachine range
600+Components
Since 1979Manufacturing legacy

Component portfolio

Built for production.

Automotive and industrial components across lighting, air management, fuel systems, seating, storage, filtration and electric mobility.

Close view of material moving through factory equipment
Material in motionPrepared for production.

Material preparation supports a controlled production route.

01 / 15Lighting
Headlamp reflector lens

Headlamp reflector lens

02 / 15Air management
Intake manifold child parts

Intake manifold child parts

03 / 15Seating
Split seat base

Split seat base

04 / 15Storage
Utility box

Utility box

05 / 15Electric mobility
EV charger housing

EV charger housing

06 / 15Assemblies
Rear-view mirror assembly

Rear-view mirror assembly

07 / 15Exterior trim
Body-side moulding

Body-side moulding

08 / 15Filtration
Cabin air filter

Cabin air filter

09 / 15Fuel systems
N-TRQ fuel tank

N-TRQ fuel tank

10 / 15Air management
XL-100 air cleaner

XL-100 air cleaner

11 / 15Lighting
Headlamp housing

Headlamp housing

12 / 15Lighting trim
Lighting bezels

Lighting bezels

13 / 15Three-wheelers
Three-wheeler dashboard base

Dashboard base

14 / 15Electric mobility
Three-wheeler EV bezels

Three-wheeler EV bezels

15 / 15Air management
Intercooler guide

Intercooler guide

Production at scale

People, machines and material in motion.

A closer look at material preparation, specialist processes and organised storage.

Material preparation system inside the factory

Material preparation

Material handled close to the point of production.

Specialist process cell inside the Premier factory

Specialist process cell

A controlled production environment within the wider factory system.

Tall storage racks inside the Premier factory

Storage and handling

Organised storage supporting the production flow.

Manufacturing network

Six locations across India.

01 / 06 · Haryana

Faridabad

Premier’s established manufacturing base in Faridabad.

02 / 06 · Haryana

Kharkhoda

Premier’s manufacturing location in Kharkhoda.

03 / 06 · Rajasthan

Tapukara

Premier’s manufacturing location in Tapukara.

04 / 06 · Karnataka

Bangalore

Premier’s manufacturing location in Bangalore.

05 / 06 · Karnataka

Mysore

Premier’s manufacturing location in Mysore.

06 / 06 · Tamil Nadu

Hosur

Premier’s manufacturing location in Hosur.

  1. Faridabad
  2. Kharkhoda
  3. Tapukara
  4. Bangalore
  5. Mysore
  6. Hosur

Customer programmes

Trusted across industries.

Two-wheelers, four-wheelers and non-auto programmes.

Elmeasure logo
Sonalika logo
Filtrex logo
Piaggio Group logo
Cleanfix logo
Ather logo
Kohler logo
Simple Energy logo
Nissan logo
Eicher Polaris logo
Hyundai Mobis logo
Bosch logo
Honda logo
Mahindra logo
Yamaha logo
Kawasaki logo
Harley-Davidson logo
HMSI logo
TVS logo
Maruti Suzuki logo
Hero MotoCorp logo
Suzuki logo
Honda Cars logo
Continental logo
Royal Enfield logo
HSPP logo

Quality and testing

Measure. Inspect. Test.

Three distinct systems for dimensional, optical and functional checks.

Wide view of a Premier quality and testing room
In-house qualityWe test before release.

Dimensional measurement, optical inspection and functional checks support production approval.

Coordinate measuring machine
Dimensional measurement

Coordinate measuring machine

Checks component and tooling geometry.

Profile projector
Optical inspection

Profile projector

Checks profiles, edges and detailed features.

Air-filter performance test rig
Functional testing

Air-filter performance test rig

Tests programme-specific air-filter performance.

Management systems

Certified management systems.

Open any document to read its stated entity, site, scope and validity.

Specialised programmes

Built around the programme.

Air-cleaner systems, visor manufacturing, factory energy projects and emerging production technologies.

Two-wheeler air-cleaner component family
Air-cleaner systems

Design, test and supply.

In-house air-cleaner design and testing support production programmes.

Visor and fly-screen component family
Visor manufacturing

From moulding to hard coating.

Visor production supported by a dedicated hard-coat line.

Premier Plasmotec manufacturing campus
Factory energy projects

Energy projects across the manufacturing network.

Installed solar
1.25 MW
Under installation
2.0+ MW
Green energy
700 kVA
CO₂ avoided annually
1,400 tonnes

Advanced manufacturing

Built for what is next.

Hot-foil-stamped grilleOperational

Chrome replacement and hot foil

Decorative alternatives and controlled foil transfer.

Headlamp housingDevelopment

Automotive lighting

Lighting systems in development.

Intake manifold child partsProduction portfolio

Air-intake components

Component families produced for managed airflow and engine applications.

MuCell expansion processEvaluation

2K moulding, MuCell and IMD/IML

Technologies under evaluation.

Recognition

Recognition earned over time.

Manufacturing Champion Award

Manufacturing Champion Award

Supplier Meet 2026

Best production ramp-up support

Best production ramp-up support

TVS Motor Company

Co-creating world-class new products

Co-creating world-class new products

Royal Enfield Supplier Meet

Suzuki Special Support in Supply Chain Award

Special Support in Supply Chain

Suzuki Motorcycle India

Hero 125M Global Supplier Milestone Recognition

Shared vision and enduring partnership at the 125M milestone

Hero MotoCorp / VIDA

Honda Delivery, Quality and Cost Appreciation

Target accomplishment in Delivery, Quality and Cost

Honda Cars India

Honda Power Products Continuous Support Recognition

Continuous Support and Association

Honda India Power Products Limited

Honda Power Products Environment Excellence Award

Supplier Performance Award for Excellence in Environment

Honda India Power Products Limited

Honda Delivery and Quality Appreciation – 2024 H1

Target accomplishment in Delivery and Quality of Spare Parts

Honda Cars India

Suzuki One Million Smiles Contribution Recognition

Contribution to the One Million Smiles milestone

Suzuki Motorcycle India

HMSI Business Partner Recognition

Commitment and support as a business partner

Honda Motorcycle and Scooter India

Honda Delivery and Quality Appreciation – 2023-24

Target accomplishment in Delivery and Quality of Spare Parts

Honda Motor India

FIA Budding Entrepreneur Award

Budding Entrepreneur Award

Faridabad Industries Association (FIA)

Suzuki New Model Development Performance Award

New Model Development

Suzuki Motorcycle India

HMSI Business Support and Cooperation Recognition

Support and cooperation towards HMSI business

Honda Motorcycle and Scooter India

Renault Nissan Accessories Supplier Tech Show Recognition

Participation in Accessories Supplier Tech Show 2022

Renault Nissan Technology and Business Centre India

Honda Spare Parts Delivery Appreciation

Target accomplishment in Delivery of Spare Parts

Honda Motor India

TVS Consistent Quality Supplier

Consistent Quality Supplier

TVS

Suzuki Best Quality Award

Winner – Best Quality

Suzuki Motorcycle India

SMIPL Incoming Quality Award

Incoming Quality

SMIPL

HMSI Quality Management Award

Quality Management

HMSI

HSPP Best Practices Award

Best Practices

HSPP

SMIPL Special Support Award

Special Support

SMIPL

HSPP Quality Award

Quality

HSPP

HMSI Delivery Award

Delivery

HMSI

HMSI Quality and Delivery Award

Quality and Delivery

HMSI

HMSI Spare Parts Award

Spare Parts

HMSI

HSPP Best Delivery Award

Best Delivery

HSPP

Rotary Blood Bank Community Recognition

Recognition from Rotary Blood Bank Charitable Trust Faridabad

Rotary Blood Bank Charitable Trust Faridabad

Suzuki 20 Years of Togetherness Recognition

Celebrating 20 Years of Togetherness

Suzuki Motorcycle India

Suzuki Supplier Contribution Recognition

Thank you for your cooperation

Suzuki Motorcycle India

Community

Work beyond the factory.

Projects supporting education, health and the environment.

Government school campus work

School campus work

Blood donation camp

Blood donation

386 unitsHistorical programme total
Tree-plantation volunteers

Tree planting

600 treesHistorical programme total
Premier tree-plantation project

Environmental projects

Premier Plasmotec factory exterior

Start a programme

Bring us the part.

Share the part or drawing, material if known, expected volume, current tooling and target timing.

Discuss a manufacturing programme