Discuss a manufacturing programme

Air Cleaner Systems

Filtration systems from moulding to test.

Air-cleaner housings, ducts, filter assemblies and cabin-filtration products are supported by dedicated assembly and performance validation.

Discuss this capabilityAll capabilities

Technical Scope

Moulded filtration components developed as complete systems.

Housing geometry, interfaces, filter media, assembly controls and performance testing are considered together.

Published Premier air-cleaner assembly from the component portfolio.
A genuine product example grounds the filtration-system component architecture.
01

System

Moulded components

Housings, covers, ducts and interfaces are engineered as one filtration assembly.

Review components
Hot-plate welding equipment used for controlled component joining.
Controlled joining and assembly operations complete moulded filtration parts.
02

Assembly

Controlled completion

Screwing stations, Poka Yoke and online leak checks control repeatable assembly output.

Review assembly
03

Validation

Performance testing

Dedicated rigs support restriction, dust-efficiency and oil carry-over evaluation.

Review validation

Working Sequence

A filtration system developed from housing geometry to measured performance.

Published Premier cabin-filter product from the component portfolio.
The filtration brief begins with system packaging and performance requirements.
  1. 01
    Published Premier cabin-filter product from the component portfolio.
    The filtration brief begins with system packaging and performance requirements.

    System requirements

    Confirm packaging, airflow, filtration, interfaces and programme-specific evidence.

    Review components
  2. 02
    CAD design environment used for product and tooling development.
    Engineering resolves the moulded system architecture before tooling release.

    Housing and tooling

    Develop housing, cover, duct and sealing interfaces for the moulding route.

    Review tooling
  3. 03
    Centralised material conveying system supporting moulding production.
    Controlled moulding creates the principal filtration-system components.

    Moulding

    Produce the housing, covers, ducts and related interfaces within the approved process window.

    Review injection moulding
  4. 04
    Hot-plate welding equipment used for controlled component joining.
    Assembly operations connect moulded parts, filter media and functional interfaces.

    Filter and assembly operations

    Complete filter, joining, fastening and fitment operations around the system design.

    Review assembly
  5. 05
    Ultrasonic welding equipment used for component completion.
    In-line controls verify critical completion operations before release.

    In-line checks

    Apply mistake-proofing and applicable leak or sequence checks before testing.

  6. 06

    Performance validation

    Run the applicable restriction, dust-efficiency or programme-specific tests.

    Review validation

Programme Review

What the engineering team reviews at each gate.

Air Cleaner Systems programme gates
StageReview focusExpected output
System requirementsPackaging, airflow, filtration and interfacesDefined system brief
Housing and toolingHousing, cover, duct and sealing interfacesManufacturable architecture
Moulding and assemblyComponent production, filter fitment and controlled joiningCompleted filtration system
Performance validationIn-line checks and applicable restriction, efficiency or oil carry-over testsRelease evidence

Capability Enquiry

Discuss the requirement in context.

Begin with the application, material, tooling status, validation needs and programme timing.

Send an enquiry