Assembly and Secondary Operations

Components completed for line-side use.

Welding, fastening, pleating, printing, testing and sub-assembly convert moulded parts into validated production-ready units.

01

Joining

Hot-plate welding, ultrasonic welding and heat staking support sealed and geometrically complex assemblies.

02

Completion

Pleating, printing, fastening and fitment operations are organised around the product programme.

03

Verification

Poka Yoke, counters and online leak testing verify critical operations before release.

01
Component interfaces and functional risks establish the completion brief.
Interface review
Confirm mating geometry, joining surfaces, functional risks and release criteria.
Review engineering
02
Fixture and control design
Define fixtures, sequence controls and mistake-proofing around the operation.
Review tooling
03
The joining route follows interface geometry and functional requirements.
Joining route
Set the hot-plate, ultrasonic, staking or fastening route required by the assembly.
04
Integrated operations
Complete pleating, printing, fastening, fitment or other programme operations.
05
In-line verification
Use Poka Yoke, counters and applicable functional checks before release.
Review validation
06
Release and dispatch
Review completion records and transfer the approved assembly for dispatch.
Discuss the programme

Assembly and Secondary Operations programme gates
Stage	Review focus	Expected output
Interface review	Mating geometry, joining surfaces and functional risks	Assembly brief
Fixtures and controls	Sequence, fixture and mistake-proofing requirements	Controlled station
Completion operations	Welding, staking, fastening, pleating, printing or fitment as applicable	Completed assembly
Verification and dispatch	Counters, leak or functional checks and completion records	Dispatch-ready output

Joining, completion and verification in one production route.