Assembly and Secondary Operations

Joining, assembly and checks after moulding.

Welding, fastening, pleating, printing and testing complete moulded parts and subassemblies, as required for the programme.

01

Joining

Hot-plate welding, ultrasonic welding and heat staking support sealed and geometrically complex assemblies.

02

Completion

Pleating, printing, fastening and fitment operations are organised around the product programme.

03

Verification

Mistake-proofing, counters and applicable in-line leak tests check the agreed critical operations.

01
Interface review
Confirm mating geometry, joining surfaces, functional risks and approval criteria.
Review engineering
02
Fixture and control design
Define fixtures, sequence controls and mistake-proofing around the operation.
Review tooling
03
Joining process
Select hot-plate welding, ultrasonic welding, staking or fastening as required by the assembly.
04
Integrated operations
Complete pleating, printing, fastening, fitment or other programme operations.
05
In-line verification
Use mistake-proofing, counters and applicable functional checks before release.
Review validation
06
Release and dispatch
Review completion records and transfer the approved assembly for dispatch.
Discuss the programme

Assembly and Secondary Operations programme gates
Stage	Review focus	Expected output
Interface review	Mating geometry, joining surfaces and functional risks	Assembly brief
Fixtures and controls	Sequence, fixture and mistake-proofing requirements	Controlled station
Completion operations	Welding, staking, fastening, pleating, printing or fitment as applicable	Completed assembly
Verification and dispatch	Counters, leak or functional checks and completion records	Dispatch-ready output

Joining, completion and verification in one production route.